Our Leveling Cutting Machine integrates decoiling, precision leveling, and clean shearing functions into a single unit. It rapidly transforms metal coils into high-precision, flat sheets with clean, burr-free edges and minimal dimensional deviation. Requiring no secondary processing, it interfaces directly with high-standard production lines-such as those in the automotive, home appliance, and construction industries-thereby simplifying your workflows and accelerating delivery times.
Specifications
|
Parameter |
Details |
|
Inventory Status |
In Stock |
|
Layout |
Horizontal |
|
Control System |
CNC |
|
Machine Type |
Leveling Machine |
|
Applicable Materials |
Iron plates, metal sheets |
|
Operating Principle |
Physical extrusion for flattening |
|
Weight |
700kg |
Product Advantages
Streamlined Processing
The Leveling Cutting Machine performs both leveling and cutting in a single pass, thereby reducing material transfer between equipment and minimizing waiting times; this allows for an increase in single-shift output of over 30%.
Guaranteed Product Precision
Achieves a post-leveling flatness of ≤1mm/m and a cutting length tolerance within ±0.5mm; the finished product acceptance rate consistently exceeds 99%, thereby reducing scrap and rework.
Reduced Comprehensive Costs
A single leveling and cutting machine replaces three separate units-uncoiler, leveler, and shear-reducing equipment investment costs by approximately 40% and cutting the required operating staff from three people to just one.
Application Scenarios
Automotive Manufacturing
Produces precision flat panels for vehicle body components and chassis parts.
Home Appliance Production
Provides perfectly level sheets for refrigerator panels, oven bodies, and washing machine components.
Construction Industry
Creates flat metal plates for structural supports, roofing materials, and decorative elements.
Process Flow
Loading: The steel coil is fed into the uncoiler and aligned to prevent feeding deviations.→
Uncoiling: Active uncoiling is performed under constant tension to prevent the strip from becoming slack or undergoing tensile deformation.→
Leveling: The gap between the leveling rollers is adjusted to eliminate internal stress and ensure the sheet meets flatness standards.→
Cut-to-Length Shearing: The material is precisely fed to the specified length and transversely cut, ensuring accurate dimensions and clean, neat edges.→
Stacking: Finished sheets are automatically aligned and stacked, facilitating subsequent packaging and transportation.→
Quality Control
In-House Development of Core Components
All our leveling rollers and machine frames are precision-machined using CNC gantry milling machines. Positioning accuracy is refined to within ±0.01 mm, while the radial runout of the leveling rollers is strictly limited to within 0.05 mm-thereby ensuring precision is maintained right from the source.
Rigorous Process Control
We reject the practice of blind assembly. From roller gap clearance (±0.1 mm) and feed servo accuracy (±0.2 mm) to the alignment of shear blades, every single process stage undergoes rigorous physical measurement; only upon meeting the required standards is it permitted to proceed to the next phase.
Pre-Shipment Testing
Every piece of equipment undergoes a live trial run using actual material. Through the continuous processing of 50 metal sheets, we verify that flatness remains ≤1 mm/m and length tolerance stays within ±0.5 mm. The machine is authorized to leave the factory and be shipped only after it has successfully passed this 100% comprehensive inspection.
FAQ
Q1: What is the maximum thickness of metal this Leveling Cutting Machine can handle?
A: Our Leveling Cutting Machine can efficiently process metal sheets up to 8mm thick, depending on material type and specific model configuration.
Q2: How accurate is the cutting performance?
A: With advanced CNC control, our machine maintains cutting accuracy within ±0.5mm, ensuring precise dimensions for your production needs.
Q3: What kind of after-sales support do you provide?
A: We offer comprehensive after-sales service including installation guidance, operator training, 12-month warranty on core components, and lifetime technical support.
Q4: Can this Leveling Cutting Machine be customized for specific production requirements?
A: Yes, we provide custom solutions including adjustable cutting lengths, specialized material handling options, and integration with existing production lines.
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