Product Introduction
Designed to meet the rigorous demands of modern industrial construction regarding steel floor decking, we have developed this Floor Deck Roll Forming Machine. Through the continuous, precision cold-forming of galvanized steel coils, this equipment produces the structural support components essential for composite floor decking systems. The system features deep integration with a Siemens PLC control system, ensuring exceptional profile accuracy even during high-speed operation. Key components utilize hardened alloy steel rollers, significantly extending the equipment's service life; consequently, this Floor Deck Roll Forming Machine stands as the premier choice for applications requiring both high production capacity and superior stability.
Product Specifications
|
Parameter |
Details |
|
Raw Materials |
Galvanized steel, colored steel coils, stainless steel sheets |
|
Material Thickness |
0.8-1.5mm (customizable up to 2.0mm) |
|
Production Speed |
0-20m/min (adjustable with frequency control) |
|
Control System |
PLC with touch screen interface |
|
Power Supply |
380V 3-phase 50Hz (customizable) |
|
Machine Dimensions |
4500×1500×1800mm |
|
Machine Weight |
6000kg |
Features
Automated Production Line
The Floor Deck Roll Forming Machine integrates decoiling, leveling, embossing, forming, and cut-to-length operations into a single, fully synchronized line, requiring minimal manual intervention during operation.
01
Precision Engineering
The forming rollers are CNC-machined to ensure consistent profile dimensions, while the cut-to-length system maintains an accuracy of ±2mm, guaranteeing the stability of both the length and cross-section of the steel floor decks.
02
Flexible Multi-Profile Design
A single set of roll tooling is capable of accommodating a wide variety of floor decking specifications-including the YX series, as well as open-profile and closed-profile types. Through rapid adjustment and flexible switching of the tooling, the system effortlessly meets the customized requirements of diverse and complex construction projects.
03
Precise Synchronous Hydraulic Cutting
Equipped with high-precision flying saw cutting technology, the system enables synchronous, on-the-fly cutting without interrupting production. The cut edges are smooth, aesthetically pleasing, and free of burrs; this not only ensures zero material waste but also enhances the operational continuity of the entire production line.
04
Industrial-Grade Wear Resistance
The forming rollers are crafted from select GCr15 bearing steel. Subjected to rigorous quenching processes and hard chrome surface treatment, they achieve a hardness level of HRC 58–62. This ensures exceptional wear resistance and contributes to a long service life for the entire machine.
05
Application Scenarios
Commercial Buildings
Creates composite floor decks for office buildings, shopping malls, and hotels.
01
Industrial Facilities
Manufactures steel floor decking for factories, warehouses, and manufacturing plants.
02
Multi-Storey Structures
Produces floor components for high-rise residential and commercial buildings.
03
Infrastructure Projects
Constructs floor systems for parking garages, bridges, and transit hubs.
04
Prefabricated Buildings
Provides floor decking for modular and prefabricated construction systems.
05
Production Capabilities
In-House Precision Machining of Core Components
Our facility is equipped with a comprehensive array of large-scale CNC machinery-including gantry milling machines, machining centers, and CNC lathes. Consequently, all critical components-such as rollers, machine frames, and transmission shafts-are manufactured in-house, eliminating any reliance on external outsourcing. The roundness and coaxiality of our rollers are controlled within a tolerance of 0.02mm, thereby guaranteeing exceptional forming precision and long-term operational stability.
Monthly Production and Delivery Capacity
Our standard cold roll forming equipment production capacity ranges from 40 to 60 sets per month. Specifically, for high-precision floor deck roll forming machines, we are capable of delivering 8 to 12 units per month (depending on the complexity of customization requirements). Leveraging our in-house processing capabilities-combined with the mature local ecosystem of casting and heat treatment services available in Botou-we maintain full control over production lead times, enabling us to simultaneously handle multiple orders.
Responsive Custom Design Services
Once a client provides floor slab cross-section drawings or physical samples, our technical team can complete the design of the roll molds and the layout of the forming passes within 7 to 10 days. The entire process-from initial machine design to the factory shipment of the prototype-typically takes 30 to 45 days. Our systems support the rapid switching between various panel profiles, including YX-type, closed-rib, and tapered-rib panels.
FAQ
Q1: What types of metal deck profiles can this machine produce?
A: Our machine can produce various metal deck profiles including composite floor decks, corrugated floor decks, and custom-designed profiles with widths from 600mm to 1200mm and material thicknesses from 0.8mm to 2.0mm.
Q2: How long does it take to change between different deck sizes?
A: With our electric adjustment system, you can change between different deck sizes in approximately 20-30 minutes without replacing any tooling components.
Q3: What is the expected service life of the Floor Deck Roll Forming Machine?
A: With proper maintenance, our roll forming machines have an average service life of 10-15 years. Key components come with a 1-year warranty and we provide lifelong technical support.
Q4: Can the machine be customized with special features?
A: Yes, we offer extensive customization options including embossing patterns, surface texturing, automatic stacking systems, and specific control language requirements to match your unique manufacturing needs.
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